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Operations Case 2 – Operational excellence program for rig services company

situation

  • A drilling rig services company focused on land operations was struggling to cope with the rapid increase in its drilling activities
  • The company was experiencing frequent delays in project delivery and cost overruns resulting in operational inefficiencies and cash flow constraints. It was facing loan defaults and possible bankruptcy

our approach

  • Operational diagnostic was structured along three areas:
    • Financial
    • Costs (manpower, supplier costs and leverage ratio analysis)
    • Revenue (rig rate and utilization)
    • Operational
    • Non-productive time analysis
    • HSE performance review
    • Rig move and start-up analysis
    • Organizational
    • Current state analysis of company’s relationship with its customers, suppliers and staff
    • Customer surveys and competitor SWOT analysis
  • Recommended 5 “improvement levers” based on diagnostic findings and developed analytical model to evaluate financial impact of implementing each lever

Outcome

  • Proposed 5 recommendations with roadmap to turn-around $40M negative cash position and improve efficiency:
    • Controlled working capital: $6M reduction in account receivables in first year
    • Optimized manpower and contracts: $2.5M/year saved over 5 years
    • Renegotiated bank loans: Up to $19M cash saved
    • $10M reduction in loan principal
    • Reduced NPT from 12% to 5%: $2.5M per year saved